Ala marufi palletizing samar da layi sau da yawa yana nufin cikakken tsarin sarrafa kansa layi tsarin da aka yi amfani da shi a cikin Ala samar da masana'antu, kammala Ala atomatik marufi da kuma baya stacking (palletizing) aiki. An tsara irin waɗannan layin samarwa don inganta inganci, daidaito da sauƙin kayan aiki na kayan aiki, sau da yawa sun haɗa da manyan abubuwa masu zuwa:

1. Auto auna da cika kayan aiki

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• Na'urar aunawa

: Amfani da lantarki sikelin, nauyi firikwensin da sauran high daidaito kayan aiki, tabbatar da nauyin kowane jakar gari ya dace da tsoho ka'idoji. Wasu na'urori kuma suna da fasahar nauyi mai mahimmanci, wanda zai iya daidaita kwararar kayan aiki a ainihin lokacin cikawa don tabbatar da cikawa daidai.

• Cika inji

: Yi madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin madaidaicin mada

• Shuffle da Injection kayan aiki

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• Injin rufi

: Bayan kammala cikawa, a rufe jakar ta hanyar rufe zafi, suture, mannewa, da sauransu, don tabbatar da cewa gari ba zai zama mai zafi ko zuba yayin ajiya da jigilar kaya ba. Hanyar rufi na iya haɗawa da zafi rufi, waya suture, filastik rufi, da dai sauransu, dangane da daban-daban marufi kayan zaɓi dace rufi hanya.

• Injin inji

: Buga bayanai masu mahimmanci game da kwanan wata na samarwa, lambar batch, lokacin rayuwa, lambar lambar, lambar 2D a kan jakar bayan rufi don sauƙaƙe gudanarwa da gudanarwa da kaya.

• Quality gwaji da cire tsarin

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• Nauyi sake dubawa

: biyu weighing da aka rufe marufi, tabbatar da cewa ya dace da nauyi ka'idodin, da wuya ko ƙananan nauyi marufi za a ta atomatik cire.

• Bayani gwaji

: Ta hanyar kayan aikin binciken gani kamara da sauran kayan aikin bincike ko akwai lalacewa, rufi mai tsanani, murfin murfin da sauran matsalolin marufi, za a cire kayayyakin da ba su cancanta ba.

• Tsarin jigilar kaya

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• Ya haɗa da nau'ikan belt conveyor, madaidaicin conveyor, sarkar allon conveyor da sauransu, zai kammala cika, rufe, da kuma buga code na fari jakar daga tashar daya a hankali da tsari zuwa na gaba tashar.

• Palletizing robot ko na'urar palletizing

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• Robot na palletizing

: Yin amfani da masana'antu robot hannu, sanye da musamman grabber (kamar suction disk, clamps da dai sauransu), bi da tsoho tsari da ingancin gwaji da fari jakar daidai, inganci landcode sanya a kan pallet, samar da m pallet iri. Robot palletizing yana da babban sassauci, m fasali, iya magance daban-daban bayanai da siffofin marufi jakar da kuma daban-daban palletizing bukatun.

• Na'urar palletizing

: An tsara shi ne don kayayyakin jakar da ke da ƙayyadaddun bayanai, don kama, sarrafawa da tarawa ta hanyar tsarin inji, sau da yawa yana da inganci sosai kuma yana da ƙarancin farashi, wanda ya dace da samfurin bayanin bayanai guda ɗaya, samfurin samfurin samfurin samfurin samfurin samfurin samfurin samfurin samfurin samfurin samfurin samfurin samfurin.

• Tsarin sarrafawa

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• Dukkanin layin samarwa daidaita ta hanyar tsarin sarrafawa na tsakiya, gami da PLC (mai sarrafawa mai ma'ana mai sarrafawa), HMI (mai hulɗar mutum da injin), da sauransu, don cimma aikin sarrafawa ta haɗin kai tsakanin na'urorin, tattara bayanai, ƙararrawa, ƙididdigar samarwa, da sauransu, don tabbatar da kwanciyar hankali da kuma gudanar da aikin layin samarwa.

A taƙaitaccen abin da aka ambata a sama, gari marufi palletizing samar da layi ne mai auna kansa tsarin da aka tattara, cikawa, rufi, spraying, ganowa, jigilar, palletizing a cikin daya, tare da daidaitaccen aiki ta hanyar daban-daban hanyoyin, muhimmanci inganta kayan aikin marufi na masana'antar gari, rage farashin ma'aikata, da kuma tabbatar da daidaitawa da traceability na ingancin samfurin.

Linen samar da marufi da palletizing na gari yawanci yana nufin cikakken tsarin layin taro na atomatik da ake amfani da shi a cikin masana'antun samar da gari don kammala marufi na atomatik da kuma tarowa (palletizing) na gari. An tsara su don inganta inganci, daidaito da sauƙin ajiya da kayan aiki a cikin gilan gari, waɗannan layin yawanci sun haɗa da manyan abubuwan da ke gaba:

1. Na atomatik ma'auni da cika kayan aiki

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• Na'urorin aunawa

Ana amfani da kayan aiki masu daidaito kamar sikelin lantarki da ƙwayoyin kaya don tabbatar da cewa nauyin kowane jakar gari ya cika ƙa'idodin da aka riga aka tsara. Wasu inji kuma an sanye su da fasahar aunawa mai mahimmanci, wanda zai iya daidaita kwararar kayan a ainihin lokacin yayin tsarin cikawa don tabbatar da cikawa daidai.

• Injin cikawa

: Ana zubar da gari da aka auna da sauri da daidaito a cikin jakar marufi da aka shirya, kuma ana iya amfani da cikawa mai cikawa, cikawa da sauran hanyoyin don tabbatar da cewa babu ƙura a lokacin cikawa, kuma ana iya sarrafa saurin.

• Kayan aikin hatimi da lambar

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• Injin rufi

Bayan cikawa, an rufe jakar ta hanyar rufe zafi, suture, mannewa, da dai sauransu, don tabbatar da cewa gari ba zai zama mai danshi ko kwarara yayin ajiya da sufuri ba. Hanyar rufewa na iya haɗawa da rufewar zafi, rufewar sutura, rufewar filastik, da dai sauransu, kuma an zaɓi hanyar rufewar da ta dace bisa ga kayan marufi daban-daban.

• Masu buga inkjet

: Ana buga bayanai masu mahimmanci kamar ranar samarwa, lambar rukuni, rayuwar shelf, lambar bar, lambar QR da sauran bayanan da suka dace a kan jakar da aka rufe don sauƙaƙe gudanar da ganewa da gudanar da kaya.

• Tsarin dubawa da ƙin inganci

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• Binciken nauyi

: Ana auna kunshin da aka rufe sau biyu don tabbatar da ko ya cika ƙa'idar nauyi, kuma za a ƙi kunshin da ya fi nauyi ko ƙarancin nauyi ta atomatik.

• Binciken gani

Ta hanyar kayan aikin dubawa na gani kamar kyamarori, bincika ko jakar marufi ta lalace, hatimin ba shi da tsanani, lambar ba ta bayyana ba, da sauransu, kuma za a ƙi samfuran da ba su cancanta ba.

• Tsarin jigilar kaya

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• Haɗa da masu jigilar bel, masu jigilar ruwa, masu jigilar sarkar da sauran nau'ikan, ana jigilar cikawa, rufewa, da kuma lambar jakar gari daga tashar ɗaya zuwa tashar gaba cikin sauƙi da tsari.

• Palletizing robots ko palletizers

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• Palletizing mutummutumi

: Ta amfani da hannun robot na masana'antu, sanye da masu kama na musamman (kamar kofunan suction, masu kama, da dai sauransu), bisa ga shirin da aka riga aka saita, ana tsara jakar gari da ta wuce binciken inganci daidai da inganci a kan pallet don samar da siffar tsarawa mai kyau. Palletizing na robotic yana da sassauci da daidaitawa, kuma yana iya magance girman da siffofin jaka daban-daban da buƙatun palletizing daban-daban.

• Palletizers

: An tsara shi don kayayyakin jakar da aka tsara, kama, sarrafawa da haɗuwa ta hanyar tsarin inji, yawanci tare da inganci mai girma da ƙarancin farashi, ya dace da manyan yanayin samarwa tare da ƙayyadaddun kayayyaki guda ɗaya da samfurin da ke da kwanciyar hankali.

• Tsarin sarrafawa

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• Dukan layin samarwa yana daidaitawa ta hanyar tsarin sarrafawa na tsakiya, gami da PLC (mai sarrafa ma'ana mai tsarawa), HMI (hulɗar hulɗar mutum da kwamfuta), da sauransu, don fahimtar sarrafa haɗin kai, tattara bayanai, ƙararrawar kuskure, kididdigar samarwa da sauran ayyuka tsakanin kayan aiki, don tabbatar da kwanciyar hankali da gudanarwa mai hankali na aik

Don taƙaitaccen bayani, layin samar da marufi na gari da palletizing tsarin sarrafa kansa ne wanda ya haɗa aunawa, cikawa, hatimi, ƙididdiga, gwaji, watsawa da palletizing, wanda aka inganta shi sosai ta hanyar haɗin gwiwar kusa da dukkan haɗin gwiwaIngancin marufi na masana'antar gari yana rage farashin aiki kuma yana tabbatar da daidaitawa da bin diddigin ingancin samfurin.